Applying the Wrap to the Shell
© JamminSam. All rights reserved.
Continued from Removing Old Drum Finish / Wrap
OR go to part 1 of this article.
Important Disclaimer
Jammin Sam / Sam Barnard (company and individually) is not responsible for
any injury due to misuse of any tool, use of glue/adhesives, use of any
glue/adhesive removers or anything used as such, or injury due to removing or
applying drum covering. Anytime one uses a tool or product there is a chance
of injury, especially when the items are misused. Rarely has anyone ever been
hurt, but in any harmful situation, Sam Barnard (company [Jammin Sam, Sam Barnard,
Barnard Music] and individually) is not responsible for what one does with any tool
or products in attempting to complete following instructions or any other methods/
directions recommended by this company, anyone associated with Sam Barnard, or
others.
For the purposes of dispute resolution, by opening a product package from JamminSam,
you agree to be governed by the laws of the state of Arizona. It is agreed that any
legal proceedings arising out of this receipt of goods from JamminSam shall be
litigated in any court of competent jurisdiction in the state in which JamminSam
is located.
- Each piece of wrap (for 16" drums and smaller) comes
with a white liner tape on one end (medium bond tape) and a yellow color (or
glossy white) liner (hi-bond tape) on the other end. The medium bond tape
end (flat white liner) is applied first; it is used to hold the material in
place while you pull tight from the opposite side. To begin installation,
place the wrap around the shell where you desire it to be without
removing any liners. Remember to consider where you want the seam to be:
over a mount, over two lugs, etc. Hold the material tight against the shell
with one hand at the seam. Next, with the other hand, inspect the shell to
see how the material lays against it. Use your fingernail to reveal any
loose areas, and check the edges for any gaps. If you are happy with the way
the wrap lays on the shell, and the seam is in the desired location, let the
overlap side unroll while holding the under-lap side in place. With your
other hand (or someone helping you), draw a line with a pencil against the
under-lap edge the full length of the wrap. This mark will give you a guide
where to place the medium bond tape edge of the material.
Once you have
drawn your line, peel back the clear peel-off protective top 3 or 4 inches
from the medium bond tape side; you do not want the hi-bond tape adhered to
the clear peel-off. (Note: Be sure not to scratch the exposed finish.) Next,
remove the flat white liner (medium bond tape) from that same side of the
material. (At this time, do not remove the yellow [or glossy white] colored
liner.) Line up the edge of the material with the now exposed medium bond
tape with your pencil mark and lightly press down on the shell.
Now re-wrap
the material and pull tight to see if the material lines up correctly. Do
not try to pull the wrap to force it to evenly line up with the under-lap
section, but pull the material tight to see where it naturally lines up- the
material being tight against all areas of the shell. If the material is not
approximately straight on the shell (more than 1/8" off), you will need
to lift the medium bond tape and slightly readjust the wrap. If loose places
are found (especially in the center of the drum), re-stretch the wrap until
the desired results are obtained.
Note:
Glass glitter finishes contain real glass which make it somewhat brittle. If the medium bond side needs
to be re-adjusted for any of our glass glitter finishes, do not pull up (or back)
on the material – use a putty knife to gently separate it from the shell
or it may crack.
Important:
Sometimes there are "air pockets" or loose places because the shell is
out of square or out of round. If this is the case, there is nothing that can
be done but position the wrap as best as possible; when done, those places will
not be noticeable. Using the contact cement method does not correct this problem
either. This is not a material or adhesive problem, it is a shell problem.
Also, sometimes there are "air pockets" or loose
places, not because the shell is out of square, but because one has not
put the first taped piece on straight. It can appear straight but not
be straight. If the first piece is just half of a degree off (flat white
taped liner end), you’ll have a loose place on one side of the shell.
Again,
when pulling from the hi-bond side, do not try to meet the ends exact, but pull
the material tight and see where the material ends up. If the wrap ends up
1/4" or more off center and tight against most all areas of the shell, you
have not got the first piece on right. If that is the case, carefully pull
up, and re-apply the first end (flat white liner side), and pull again from
the hi-bond side to see if the material lays tight against the drum (little to
no air pockets) and the ends closely meet each other.
- Once the material lines up correctly on the shell (when pulled tight from
the opposite end), and there are little to no loose areas, remove the hi-bond
liner. After removing the hi-bond liner, place it back on the now exposed
hi-bond tape, but off centered, so that about a half of the hi-bond tape is
exposed (at the rear) and the other half is covered by the liner (at the seam).
This will aid in avoiding premature bonding of the wrap to the tape while you
are lining it up, and oils from your fingers decreasing the bond strength of
the tape in the most important areas. While holding/pulling the wrap from that end (holding the
wrap with your fingers behind the tape but centered on
the material), pull the material tight against the shell and press the wrap
down so that the hi-bond tape is holding the wrap on the drum- but only at
the rear of the tape and mostly at the middle of the drum. Be sure you do
not adhere too much of the tape to the material because you may not be able
to remove it if desired without damaging the wrap (see note below.) This
procedure should hold the material on the shell while you inspect the wrap
on the shell. With your fingernail, tap the material all around the shell to
reveal any loose areas. If there are loose areas, carefully lift the
material up and pull the material tight again. Again, only adhere a small
section of the tape (back edge) to the under-lap section. This allows easy
removal if desired results are not obtained and keeps the exposed hi-bond
tape fresh and unused (section near the seam that is still covered by the
liner). You can separate the hi-bond tape several times and re-apply it if
only a small amount of tape is used to hold the wrap to the shell and only
at the rear edge (preferably centered). Also, it is best not to touch the
hi-bond tape with your fingers, especially near the edge where the seam will
be; the oils on your fingers will decrease the bond strength of the tape.
Note:
If too much of the hi-bond tape is adhered (prior to desired results), and
it is too difficult to lift without damaging the wrap, use a putty knife to
carefully separate/lift the seam.
Note:
Glass glitter finishes contain real glass which make it somewhat brittle. If the
hi-bond side needs to be re-adjusted for any of our glass glitter finishes,
do not pull up (or back) on the material – use a putty knife to gently
separate it from the shell or it may crack. Be very careful, even the putty
knife can crack the finish.
If the material does not lay against the shell, as you believe it should,
tap with your fingernail at center of the shell in the vicinity of the
problem. If the material is tight at the center of shell but loose at the
bearing edge (and the material is centered on the shell), then the shell is
slightly out of square (or out of round), and there is nothing that can, or
should be done. Most older drums (and some newer ones) are that way. When
your recovery job is complete, a small gap will not be noticeable. Also, if
one side of the wrap is loose, and the other side is tight, you probably have
the medium bond side down at a slight angle. If this is the case, the wrap
will have to be totally removed and the first edge slightly re-adjusted.
WARNING:
DO NOT FOLLOW THE REST OF THE PROCEDURES (FURTHER BONDING THE HI-BOND TAPE) UNTIL YOU HAVE INSPECTED THE SHELL AND ARE HAPPY WITH
THE RESULTS.
At this point, make sure that the clear-peel-off protective top is pulled
back from the under lap side, about 3-4 inches. Once
the material is on the shell the best it can be, mix a small amount of 50%
Isopropyl Rubbing Alcohol and 50% water. Take a soft 100% cotton cloth,
and use this mixture to clean the under lap area of the seam- the finish
side of the wrap. Do not let it touch any exposed hi-bond tape. Just
use a little of the mixture, just enough to remove any residue where the
tape will touch the material (especially where the edge of the seam will
be)- do not rub hard. After the cleaning area is dry (usually taking about
1-2 minutes), remove the liner (covering half of the hi-bond tape) and
wipe the entire seam down (with the exposed hi-bond tape) with a dry cloth. (Note: Do not touch the exposed hi-bond tape- especially
near the edge- the oils on your fingers can weaken the bond.) After
the seam is sealed, fold back the clear peel-off protective top over the
seam. This will protect the material until the hardware is replaced. The
seam will reach it's full bond in about 3 days in a non-humid environment.
(Note: The procedures in this paragraph of cleaning and clamping do not
need to be done for Satin Flame finishes- they do not have a pull back
resistance. Also, they do not have a clear peel-off protective top.)
Next, use a table (or hard floor) to further adhere the
seam. Use your hands inside the shell, at the bottom, and, with a rocking
motion, push the seam hard toward the hard surface. This will aid in the
seam adhering even better. (Note: For Satin Flame finishes follow the same
procedure, but be careful not to scratch those finishes-they have no
protective top. For them, use newspaper between whatever hard surface you
are using.)
Note:
If, after rubbing the hi-bond down, you are not
happy with the results (you forget to remove the protective
clear-peel-off top, loose places, the material laying crooked, etc.),
you may carefully lift the seam and redo it (possible success may
be reached with the aid of a putty knife to carefully work the
seam apart). This might be successful if the seam has not been
bonded for more than a few minutes. Many times though, to redo the seam
at this point will destroy the finish. So get it right before you
fully adhere the hi-bond tape to the finish. Again: inspect, inspect,
inspect, before moving to the next step.
IMPORTANT:
When applying the "Metals",
or any "Glass Glitters", you must use a
small board and 2 C-clamps to clamp all seams for 3 days. These finishes
are somewhat stiffer, thus needing a
greater bond – clamping them increases the strength of the bond.
Also, for any color, (except Satin Flames – they have
no tendency to lift) we strongly recommend clamping the seams for at least
one day, and up to 3 days, if possible.
Clamping increases the strength of the bond. Center the board over the edge of
the seam- the edge being most important for added strength. (Note: It is best to
use a small piece of wood between the C-clamp and the shell [inside] to protect
the wood from the clamp.)
Note:
You must allow 3 days of curing time in a warm (typical room
temperature), non-humid environment (no direct sunlight) for the
tape to totally cure (never use a basement for a place to cure). (Note:
The 3 days includes any clamping time.) Do not expose the material to
any cold until the curing time is complete. If you are in a humid
climate (or in rainy/cloudy conditions), use a typical hair dryer (nothing
hotter) to heat the seam (after installation) about 2-3 times a day during
the three day cure time. Heat enough to get the seam warm (20-30 seconds
per seam), nothing hotter.
- If your kit includes a bass drum (or 18" - 20" toms),
two pieces of material will be required to recover these drum(s) – a
large piece and a small piece. The small piece will
be labeled: "bass bottom". The
smaller piece will be put on first (at the bottom for bass drums), then the
larger piece last. First, take the small piece, and completely remove the
clear peel-off protective top, but save the peel-off (if possible) to
replace when done to protect finish until the hardware is replaced. The
smaller piece is usually very easy to install, do one side at a time,
following the above procedures (step 5).
When installing the larger piece, it is very helpful to have a second
person help – especially when pulling the
material tight against the drum. Make sure equal amounts of overlap are
present (on each seam) when adhering the larger piece to the smaller one.
When installing the larger top piece, only peel off one side of the tape's
yellow color liner (or glossy white). Line the piece up on the drum (it is
best to have a second person help line-up and help hold the material against
the drum).
When the material is centered and lined up on the drum (with
equal amounts of material at the 2 seams), with one finger, push the seam
down (centered on the seam, back about an inch- near the rear of the now
exposed tape) to hold the material in place. If you notice that the material
is not straight on the drum, carefully lift it up (only a small area of tape
should be holding the material in place – the rear section of the tape),
straighten the wrap, and re-apply it. When the material looks straight on
the drum, wipe that overlap completely down. (Note: use only a dry cloth,
and do not wipe much against the now exposed underlap material – it may get
scratched.) BE SURE YOU ARE NOT ADHERING THE TAPE TO THE CLEAR PEEL-OFF (it
should have been already taken off). With one seam adhered (of the larger
piece), use the same steps in method 5 above to pull the material tight
against the shell and bond the other seam. Then follow the above steps using
a hair dryer to help cure the seam (and any clamping – for certain
colors).
- When the above steps are completed, the holes can be
immediately drilled out. When drilling, it is best to use a smooth
block of wood (& best covered with tape) on the finish side (against the
material) so the drill will not force the material up or break the seam. For
drilling small drums, use a nail to locate the holes (make indentations from
inside the shell, then make indentations from outside the shell), and then
drill from the outside in.
Note:
If clamping the seam is recommended, the holes can be drilled out immediately
after the seam is clamped – just not any holes that are covered by the
clamps or wooden board.
- Next, remove the clear peel-off protective top. (Note:
Satin Flame finishes do not have a protective peel-off top.) It is also wise
to remove just enough clear peel-off top as hardware is replaced.
Note:
When handling Satin Flame finishes, be very careful- they have no protective
top & are more delicate. Handle them as little as possible & make sure
nothing sharp or rough comes in contact with them- especially before the
hardware is replaced. Remember, once a scratch is made, nothing can be done
to remove it.
- Next, replace the hardware. It is very important that you
do not over-tighten the hardware. If you do, you will experience a bubble, a
piece of hardware forcing the material down (too far) in one area creating
pressure against the material to lift up in another. We suggest you just
tighten the lugs firm (not tight) and the mounts just slightly tighter.
Important Note:
For best results, clean all hardware with chrome cleaner before mounting.
If rust is present on any hardware, use steel wool before using the chrome
cleaner.
Now, if desired, replace the air hole eyelet(s) – air
hole eyelets are included with your order if needed (3/8"). Drill out
the size of hole that will make the eyelet snug when pushed in (3/8"
hole for our standard eyelet). For best results, use our "eyelet
installer tool" to flair the backside of the eyelet- see the
instructions that come with the tool. If you choose not to use our tool, you
can snip the end of the eyelet in about 6 places, then put the eyelet
through the hole with the badge (if available). Next, bend the ends of the
snipped eyelet over with needle nose pliers, then carefully beat down
remainder with a hammer (eyelet facing down on a hard surface while
hammering). Some professional restorers leave the air hole covered without
drilling out the hole for the eyelet. Filling unwanted holes and painting
the inside of the shells may be desired. Filling and/or painting shells
should be done before adhering material to the shell.
Note:
For Satin Flame finishes, only use an eyelet
that will fit the hole exactly. If you do not have an eyelet that size
and want to use one, call us before starting the recovery process.
Note:
As already stated, take care in replacing the
heads so that they do not catch on the material and pull it back off the
shell.
Note:
If after time a seam does slightly lift, use
"crazy glue jell" (not "crazy glue")
accompanied with a board and two C-clamps- keep the seam clamped
overnight.
This article continues with ... Installing
Inlay Strips
Thank you for choosing Jammin Sam’s drum wrap. If you have any
questions, please feel free to contact us. Click below (on the blue headings)
to read about our "Guarantee/Warrantee" and other information. We welcome
your interest in all our products on this site and hope that you will call us for a
free catalog and samples of our drum material. Thank you for spending the time
to read this article.
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